The U.S. Navy’s ambitious plan to rebuild its surface fleet with a rapid injection of guided-missile frigates has hit a devastating shoal. In a move that has sent shockwaves through the Pentagon and the defense industrial base, the Navy has effectively halted the procurement of future Constellation-class frigates (FFG-62), casting doubt on the entire program’s viability. As reported by Business Insider, the service has canceled plans for future hulls beyond the initial contract obligations, a decision that threatens to leave a gaping hole in the fleet structure just as tensions in the Indo-Pacific reach a boiling point. This reversal represents more than just a contract dispute; it is a stark indictment of the Navy’s acquisition culture and a potential death knell for the goal of a 355-ship fleet.
The Constellation-class was marketed as the antidote to the Navy’s recent history of shipbuilding failures. After the costly stumbles of the Zumwalt-class destroyers and the operational limitations of the Littoral Combat Ship (LCS), the Navy sought a low-risk, high-speed solution. The strategy was simple: take a proven foreign design—the Italian FREMM frigate built by Fincantieri—and adapt it for American use. However, what was intended to be a straightforward modification morphed into a complex engineering quagmire. According to data analyzed by the U.S. Naval Institute (USNI) News, the design has undergone substantial alterations, with the Navy changing nearly 85% of the original hull and internal arrangements to meet survivability standards, ultimately negating the time and cost benefits of using a parent design.
A Strategic Pivot Amidst Ballooning Costs, Design Instability, and the Collapse of the ‘Proven Hull’ Strategy
The unraveling of the program stems from a fundamental disconnect between the Navy’s desire for a rapid off-the-shelf solution and its inability to resist tinkering with requirements. Fincantieri Marinette Marine, the Wisconsin-based shipyard tasked with building the vessels, has struggled to reconcile the original European specifications with the Navy’s rigid military standards (MIL-SPEC). Reports from Defense News indicate that the lead ship is already three years behind schedule and significantly overweight, a condition that compromises the vessel’s speed and future growth potential. The decision to halt future orders suggests that the Pentagon no longer believes the current trajectory is recoverable without a complete reset.
This cancellation lands at a precarious moment for American naval power. The Navy is currently retiring aging Ticonderoga-class cruisers and early Arleigh Burke destroyers faster than it can build replacements. The Constellation frigates were meant to serve as the workhorses of the fleet—cheaper to operate than destroyers but capable enough to conduct anti-submarine warfare and surface engagements. By cutting this pipeline, the Navy risks a precipitous drop in hull numbers. As noted by naval analysts on X (formerly Twitter) and in The War Zone, the fleet size could dip below 280 ships by 2027, precisely the window many intelligence officials identify as the period of highest risk for a potential conflict over Taiwan.
Labor Shortages, Supply Chain Fractures, and the Industrial Struggle at Fincantieri Marinette Marine
The crisis is not solely a failure of naval architecture; it is also a symptom of the brittle state of the U.S. shipbuilding industrial base. Fincantieri Marinette Marine has faced acute labor shortages, struggling to attract and retain the skilled welders and engineers necessary to execute a program of this magnitude. Breaking Defense has reported that the shipyard had to offer significant bonuses and import labor to maintain even a slowed production pace. The cancellation of future frigates puts the shipyard’s workforce in limbo and raises questions about the sustainability of maintaining a second source for small surface combatants outside of the major destroyer yards.
Industry insiders fear that this cancellation will have a chilling effect on future competitions. The premise of the FFG-62 program was to leverage the global market to solve American deficiencies. By failing to execute this hybrid approach, the Navy has inadvertently strengthened the argument of protectionists who claim that only pure-bred American designs built in established yards are viable. However, as Forbes defense contributors have argued, the failure was not in the Italian design itself, but in the Navy’s bureaucratic refusal to accept the design as it was, layering on requirements until the ship became a bespoke, unproven prototype rather than a standardized product.
China’s Naval Expansion Exposes the Widening Capability Gap and the Strategic Risks in the Pacific
While Washington debates procurement reform, Beijing continues to launch ships at a pace the U.S. cannot match. The People’s Liberation Army Navy (PLAN) has standardized its production of Type 054A and Type 054B frigates, churning them out with a consistency that allows for rapid fleet expansion. The contrast is stark: while the U.S. Navy halts its frigate line to address design flaws, China is operationalizing new combatants every few months. The Wall Street Journal has previously highlighted this disparity, noting that the sheer mass of the Chinese fleet presents a tactical dilemma that superior American technology alone may not be able to solve if the hull count discrepancy becomes too wide.
The cancellation also forces a difficult conversation about the allocation of defense resources under a tightening fiscal environment. With the national debt soaring and political pressure to audit the Pentagon—potentially through a new efficiency commission suggested by the incoming administration—failed programs are prime targets for the chopping block. The Constellation class, with its delays and cost overruns, has become difficult to defend on Capitol Hill. Politico reports that lawmakers are increasingly skeptical of the Navy’s shipbuilding plans, demanding accountability for why a program billed as a “low-risk” adaptation has spiraled into a delay-ridden debacle.
Washington’s Fiscal Reckoning, the Looming Defense Budget Overhaul, and the Search for Alternatives
If the Constellation class is indeed dead in the water for future hulls, the Navy must pivot immediately to avoid a capability collapse. One controversial but increasingly discussed option is to look to allies in the Pacific. South Korea’s Hanwha Ocean and Hyundai Heavy Industries, as well as Japan’s Mitsubishi Heavy Industries, build high-end Aegis-equipped destroyers and frigates at a fraction of the cost and time of U.S. yards. Secretary of the Navy Carlos Del Toro has toured these facilities, praising their efficiency. As reported by Naval News, there is growing momentum behind the idea of co-production or forward-basing maintenance, though the Jones Act and other protectionist laws currently prevent direct procurement of foreign-built hulls for the U.S. fleet.
Another alternative is to double down on the Arleigh Burke-class destroyers (DDG-51), a design that has been in production for decades. While reliable, relying solely on destroyers is an expensive way to police the oceans, burning out high-end assets on low-end patrol missions. The cancellation of the frigate program leaves the Navy without a “high-low” mix, forcing $2 billion destroyers to do the work that a $1 billion frigate should handle. Defense analysts cited by Bloomberg suggest that without a viable small surface combatant, the Navy will burn through the service life of its destroyer fleet much faster than anticipated, exacerbating the readiness crisis.
A Legacy of Procurement Missteps, the Urgent Need for Acquisition Reform, and the Path Forward
The Constellation fiasco is likely to trigger a sweeping review of how the Navy defines requirements. The service has a habit of prioritizing “exquisite” capabilities over producibility. The decision to cancel future ships suggests that leadership is finally willing to cut losses rather than fall into the “sunk cost” trap that plagued the LCS program for years. However, cutting losses is only half the equation; the Navy needs a replacement strategy immediately. Whether that involves a stripped-down version of the current frigate, a new design derived from the DDG-51, or a radical shift toward unmanned surface vessels, the decision must be made within months, not years.
Ultimately, the halting of the Constellation-class frigates is a wake-up call regarding the limits of American industrial capacity and bureaucratic agility. It exposes the friction between the urgent need for fleet growth and the lethargic reality of defense acquisition. As the Navy looks toward a dangerous decade, it finds itself with fewer ships than planned and a broken blueprint for how to get more. The industry is watching closely; if the Navy cannot successfully buy a frigate based on an existing design, it raises profound doubts about its ability to field the next generation of destroyers and submarines necessary to maintain maritime dominance.


WebProNews is an iEntry Publication