Helion Energy Builds World’s First Commercial Fusion Plant for Microsoft

Helion Energy has begun construction on Orion, the world's first commercial nuclear fusion plant in Malaga, Washington, to supply clean power to Microsoft's data centers by 2028. Backed by investors like Sam Altman, it uses pulsed fusion for zero-carbon energy. This ambitious project could revolutionize sustainable power for AI and beyond.
Helion Energy Builds World’s First Commercial Fusion Plant for Microsoft
Written by John Marshall

In a groundbreaking move that could reshape the future of clean energy, Helion Energy has broken ground on what it claims will be the world’s first commercial nuclear fusion power plant. Located in Malaga, Washington, the facility, dubbed Orion, is set to generate electricity for Microsoft Corp.’s data centers starting in 2028. This development marks a significant milestone in the long-pursued dream of harnessing fusion—the process that powers the sun—to produce abundant, zero-carbon energy on Earth.

Backed by high-profile investors including OpenAI CEO Sam Altman and SoftBank’s venture arm, Helion is employing a unique pulsed fusion approach. Unlike traditional nuclear fission, which splits atoms and produces radioactive waste, fusion combines light elements like deuterium and helium-3 under extreme conditions to release energy. Helion’s technology compresses plasma using magnetic fields in rapid pulses, aiming for net energy gain without the drawbacks of fission reactors.

A Bold Bet on Fusion’s Commercial Viability

The project stems from a 2023 power purchase agreement between Microsoft and Helion, where the tech giant committed to buying electricity from fusion by 2028—a timeline many experts view as ambitious. According to reports from Reuters, construction began on July 30, 2025, with initial earthwork and site preparation underway. Helion still needs final permits from Washington state authorities, but the company expresses confidence in meeting its deadlines.

This initiative addresses the surging energy demands of artificial intelligence and cloud computing. Microsoft’s data centers consume vast amounts of power, and with global pressure to reduce emissions, fusion offers a tantalizing solution. As detailed in a January 2025 article from TechCrunch, Helion recently raised $425 million to accelerate development, underscoring investor faith despite the technology’s unproven commercial scale.

Technical Challenges and Innovations Ahead

Helion’s reactor design is notably compact, potentially allowing for quicker deployment than massive tokamak-based systems like ITER in France. The company plans to produce 50 megawatts of power, enough for about 40,000 homes or a cluster of data centers. Critics, however, point to historical hurdles in fusion, where achieving sustained net energy has eluded researchers for decades. A 2023 piece in The Verge highlighted the “far-from-certain” nature of Microsoft’s bet, noting the need for breakthroughs in plasma stability and fuel efficiency.

Yet, recent progress bolsters optimism. Helion’s prototypes have demonstrated key milestones, such as generating high-temperature plasmas. As reported by World Nuclear News on July 31, 2025, the Orion plant will use aneutronic fusion, minimizing neutron radiation and waste. This could make it safer and more cost-effective than alternatives.

Implications for Energy Markets and Policy

For industry insiders, this project signals a shift toward private-sector leadership in fusion. Government-funded efforts have been slow, but ventures like Helion, supported by tech titans, are injecting capital and urgency. A July 2025 update from Data Center Dynamics notes that while permits are pending, local economic benefits in Washington—including jobs in construction and engineering—are already materializing.

If successful, Orion could pave the way for scalable fusion energy, reducing reliance on intermittent renewables like solar and wind. However, scaling up to gigawatt levels remains a distant goal. As fusion inches closer to reality, regulators and investors will watch closely, weighing risks against the promise of unlimited clean power.

The Road to 2028 and Beyond

Helion’s timeline aligns with Microsoft’s sustainability goals, aiming for carbon-negative status by 2030. The company’s Wikipedia entry, last updated in 2023, details its origins in 2013 and awards from ARPA-E, highlighting a track record of innovation. Recent coverage in Interesting Engineering emphasizes the plant’s potential to deliver low-cost electricity, derived from abundant fuels like seawater-extracted deuterium.

Ultimately, this Washington endeavor represents more than a construction site—it’s a litmus test for fusion’s viability in the real world. Success could accelerate global adoption, transforming how we power everything from AI to electric grids. Failure, while possible, would still advance the field through hard-won data. As Helion pushes forward, the energy sector holds its breath, eager for the dawn of a fusion-powered era.

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