BYD Overtakes Tesla, Builds Fleet of Giant Cargo Ships for EV Exports

BYD, having overtaken Tesla in EV sales, is expanding into maritime logistics with a fleet of advanced cargo ships capable of carrying up to 9,000 vehicles each, enhancing supply chain control and export efficiency. This vertical integration challenges Tesla's reliance on third-party shipping, potentially reshaping global EV competition.
BYD Overtakes Tesla, Builds Fleet of Giant Cargo Ships for EV Exports
Written by Juan Vasquez

BYD’s Bold Move into Maritime Logistics

In a striking escalation of its rivalry with Tesla, Chinese electric-vehicle giant BYD Co. has expanded beyond car manufacturing into the high-stakes world of deep-ocean shipping. Having already surpassed Tesla in global EV sales, BYD is now deploying a fleet of massive car-carrying cargo ships to secure its supply chains and boost exports, according to a recent report from Business Insider. This strategic pivot underscores BYD’s ambition to control every link in its value chain, from battery production to international delivery, amid intensifying competition in the electric-vehicle sector.

The company’s foray into shipping began modestly but has rapidly scaled. BYD’s first chartered vessel set sail in early 2024, carrying over 5,000 EVs to Europe, as detailed in coverage from Reuters. By mid-2025, BYD had commissioned purpose-built ships like the BYD Explorer No. 1, capable of transporting up to 7,000 vehicles per voyage, marking a significant upgrade in capacity and efficiency.

The Fleet’s Technological Edge and Capacity

These vessels are not mere transporters; they represent engineering marvels tailored for EV logistics. The BYD Shenzhen, highlighted as one of the largest car carriers globally with space for over 9,000 vehicles across 16 decks, exemplifies this innovation, per insights from Fast Company. Spanning 721 feet, it incorporates advanced features like LNG propulsion to reduce emissions, aligning with BYD’s sustainability ethos while addressing global shipping bottlenecks.

Expansion continues apace, with BYD adding ships such as the BYD Xi’an and BYD Changsha in June 2025, bringing the fleet’s total capacity to over 48,000 cars, according to electrive.com. Two more vessels are slated for delivery soon, pushing that figure higher and enabling BYD to circumvent delays in traditional shipping lanes exacerbated by geopolitical tensions and port congestion.

Challenging Tesla on Multiple Fronts

This maritime push directly challenges Tesla Inc., which relies on third-party logistics providers for its global deliveries. While Tesla focuses on software superiority and autonomous driving tech—as noted in discussions on Hacker News—BYD’s vertical integration gives it a cost advantage, allowing faster market penetration in regions like Europe and Southeast Asia. Analysts from Counterpoint Research predict BYD will overtake Tesla as the global BEV leader in 2025, citing its integrated model amid Tesla’s sales slowdowns.

Moreover, BYD’s shipping fleet mitigates risks from external factors, such as the Red Sea disruptions that have plagued auto exports. By owning its carriers, BYD ensures reliable timelines, potentially undercutting competitors’ pricing through reduced freight costs, as explored in a Seatrade Maritime analysis.

Implications for Global Trade and EV Dominance

The broader impact on international trade is profound, with BYD’s moves signaling a shift where automakers become logistics powerhouses. This could pressure traditional shippers and inspire rivals to follow suit, reshaping supply-chain dynamics in the EV era. For industry insiders, BYD’s strategy highlights the importance of end-to-end control in a volatile market, where export volumes are surging—BYD sold over 500,000 more cars than forecasted in 2024, per Business Insider.

Yet challenges remain, including regulatory hurdles in key markets and the high capital costs of fleet building. As BYD navigates these waters, its rivalry with Tesla extends from showrooms to shipping lanes, promising a new chapter in automotive competition.

Future Horizons and Strategic Risks

Looking ahead, BYD plans to have seven car carriers operational by year’s end, as reported by Seatrade Maritime, bolstering its export ambitions amid fierce domestic competition in China. This expansion not only supports BYD’s goal of dominating EV markets but also positions it as a formidable player in global logistics.

For Tesla, the pressure mounts to innovate beyond vehicles, perhaps into proprietary shipping solutions. Industry observers will watch closely as these developments unfold, potentially redefining competitive advantages in the electric mobility space.

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